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Health & Safety Projects
  • Tanker offloading station relocation to prevent vehicle movement against one-way traffic flow system.

  • Gatehouse hostile vehicle mitigation (HVM) system with crash rated road blockers for lorries of up to 50mph speed to protect upper tier COMAH site from the danger of criminal activity.

  • Fall arrestors and free-standing roof edge protection system for safe access of engineers and technicians to roof maintenance or new installations.

  • Roller shutter fast speed air lock doors to segregate flammable liquids production zone from non-hazardous warehouse area.

  • 60 high-definition site CCTV cameras installation including thermal cameras to detect heat and raise alarm in flammable tank farm with new cable routing, networking and GDPR compliance documentation.

  • Aerosol Flammable Tank Farm upgrade for secondary containment compliance including modifications to tanks offloading station.

  • LPG auto shut off system for 6 off 80t storage tanks to eliminate the risk of fire under all possible scenarios as highlighted in HAZOP study.

  • Lightning Protection System (LPS) for an upper tier COMAH site with 60 air termination, down conductors, earth termination and surge protection for the protection of electrical system against excessively high voltage.

  • Anti-foam injection system to supress the foam from surfactant-based vessel washout wastewater for compliance with discharge effluent consent limits.

  • Ethanol gas detectors for tank farm and production areas; integration with fire alarm system and road barrier to stop incoming traffic during fire risk.

  • Local exhaust ventilation (LEV) system upgrade for production and chemical pumping area to provide the required number of air changes per hour.

  • Cartridge filter dust collector with automatic compressed air blowdown and dust collection through a double cone valve system as a Dust Control Equipment (DCE).

  • Automatic transfer of grit from bags to mixer using sack tip station and enclosed spiral vibratory elevator to eliminate manual handling of 4600 bags per year.

  • Automatic recovery of dust particles from filtration system to avoid manual handling.

  • Ionisers and Static Eliminators to monitor and eliminate static charge from foam strips during grinding and shaping process to reduce foam dust in the conversion area.

  • Safety Light Curtains to create a virtual barrier around loading conveyor of fibre bale opening machine in textile industry.

  • Safety interlock switches for all access doors to band saw, rotary blades, reciprocating blades cutting machines.

  • Battery powered lifter & manipulator for 100 kg heaving rolls to ensure safe collection from pallet and loading on the unwinding trolleys before production.

  • Portable 500 kg counterbalance crane to lift heavy equipment for maintenance.

  • Replacement of pumping station with 350kg drum lifter and tilter to transfer chemical into blender.

  • 2000 kg pallet positioner with automatic height adjustment with ability to rotate pallet to an ergonomic position for unloading bags.

  • ATEX rated solvent-contaminated tools high-pressure cleaning station with integrated PPE to protect operators from exposure to splashes, heat and steam.

  • Crash Lock Box Labelling Machine to avoid manual labelling for over 600,000 boxes per year including pre-printed reel loading and built-in printer.

  • Automatic pivoting and centralisation unit to control the position of rewinding substrate at the reference position to avoid manual control of position by operators.�

  • Signal valves for isolation of compressed air system for safe maintenance

  • Underground utility mapping before ground excavation and piling work using Ground Penetrating Radar (GPR).

Process & Design Services

Zeta Dynamics

We specialise in process design, process simulation, and CFD (Computational Fluid Dynamics) simulation, providing expert consultancy services to optimize engineering solutions across various industries. We combine advanced simulation tools with industry expertise to deliver efficient, innovative, and cost-effective designs.

London: 128 City Road, EC1V 2NX
Derby: Riverside Park Business Centre, DE21 7RW

+44 777 2994658

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