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FMCG Production Lines
  • Upgrading Krones bottle unscrambler for automatic adjustment for different bottle shapes and sizes to feed production line in upright position.

  • Posimat Bottle orienter to turn plastic non-round bottles of different shapes and sizes to specific direction.

  • ACMA filler upgrade with quick change parts to adapt new bottle shapes for production line.

  • Mengibar trigger sorter, trigger inserter, cap sorter and capper upgrade with change parts for new shape of bottles with different trigger size and design on Liquids filling line.

  • Krones labellers and conveyor for front labels, back labels and flag promotion labels with vision and reject system.

  • Cermex case pack erector and case packer with divertors to stack, pick and place pre-defined number and orientation of bottles in the box.

  • Case pack sortation system to detect the case packs for different SKUs coming from different filling lines and sorting them into accumulation area for palletisation.

  • CSI Taros layer palletiser for accurate case stacking pattern with product batch management system including conveyors from production lines and roller conveyors to discharge completed pallets.

  • Wulftec conveyorised fully automatic rotary arm high-speed stretch wrapping system for loaded pallets including pallet labeller and FLT collection point.

  • Fuji steam tunnel for shrink sleeve application on bottle filling line including local steam generator to meet the heating demand.

  • Dimaco vision system to detect 12 different parameters for filled bottles including colour, shape, logos, design, dates, etc. including reject lane.

  • K.T.C Filler upgrade with Hastelloy material for aggressive bleach filling line.

  • Mettler-Toledo checkweigher for Aerosol filled cans of various sizes for precise weight measurement in ATEX rated area, including reject system.

  • R A Jones twin valve sorter for continuous production and valve crimper for higher line speed of disinfectant spray cans

  • Layer pad applicator for aerosol cans palletiser to insert the layer of carboard between each set of layer during robotic palletisation.

  • Blow Moulding machines upgrade for post-consumer recycled (PCR0 material compliance to meet at least 30% of recycled material for the production of HDPE resin bottles to avoid 210.82 per tonne tax equivalent to 45,000 per year for the site.

  • OCME palletiser Pegasus robot head replacement for improved gripping palletisation of aerosol filled fragrance cans.

  • ActionPlas quick change parts for various filling and packaging equipment to improve OEE

  • Resin sacks depalletiser for automatically picking the bags from pallet and de-bagging to open the bags into hopper for transfer to silos in order to switch from tanker to pallets delivery for cost savings.

  • Front and back bottle auto-changeover Accraply labeller including promotional flag labelling with rotating adaptor for guides adjustment between changeovers

Process & Design Services

Zeta Dynamics

We specialise in process design, process simulation, and CFD (Computational Fluid Dynamics) simulation, providing expert consultancy services to optimize engineering solutions across various industries. We combine advanced simulation tools with industry expertise to deliver efficient, innovative, and cost-effective designs.

London: 128 City Road, EC1V 2NX
Derby: Riverside Park Business Centre, DE21 7RW

+44 777 2994658

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